I think many of us remember when we were children the many forts, fortresses, and castles that we made out of big brown cardboard boxes. It was nice being the ruler of the domain, directing our royal subjects to carry out our orders. For a brief moment, we were no longer the smallest child or the clumsy child with glasses. In our fortress of corrugated boxes, we were invincible to the giants and did not have to take orders from anyone. King of the world! Even if it’s only for an hour.
With all of our current technology to keep us engaged, everyone has noticed that a toddler at Christmas plays with the box more than the toy. Our fascination and imagination with those simple brown corrugated cardboard boxes extend to all children. Maybe that’s the attraction? It is a blank canvas, with which we can do whatever we want.
Corrugated Boxes
Whether today or 50 years ago, creations of corrugated boxes were part of our childhood imaginations. How many experiences transcend generations. Our great-grandparents played with corrugated cardboard boxes when they were little, and so will the children of our generation, and maybe even their children. Cats also seem to have a magnetic attraction to corrugated cardboard boxes. The irresistible, charming, almost instinctive urge to inspect every corner of the box and, once satisfied with her examination, rushes in for a seemingly well-deserved nap.
Many science projects would have been extinguished without strong corrugated cardboard. How about a car with soap boxes, spaceships, and race cars without a well, a box? Remember to lean from side to side making the classic vvvvrrrrrrruuummm and errrrrr, eeeearrrrrrrrr noises. Those fridge boxes were the best! The whole street celebrated when someone got a new appliance so that the smallest residents of the street could escape to a faraway fairytale land to play princes and princesses and slaughter imaginary dragons.
A part of our culture:
Corrugated cardboard boxes have unknowingly become part of our culture. However, we are making great strides to use sustainable resources and packaging, to keep the world we live in healthy for future generations. Before corrugated cardboard boxes, everything was wrapped in paper or wooden boxes. They are essential so that the delicate products from the manufacturer to the retail point of sale are not damaged.
Who Invented Corrugated Boxes?
As with many great inventions … it was by accident. Robert Gair, originally born in Scotland, invented the corrugated box in 1890. As a printer and manufacturer of paper bags in Brooklyn in the 1870s, he was printing orders for bags of seeds using a metal ruler, which was normally used for wrinkle bags. The ruler changed position and he cut the bags instead of crumpling them.
Gair discovered that he could make pre-made paper boxes by cutting and folding bags in one operation. He realized that he could apply this development to corrugated cardboard once the material was available. The triangular shape of the internal corrugation is what gives the box its strength.
About corrugated boxes:
Corrugated cardboard boxes are made of corrugated cardboard. If you look at the edge of a corrugated cardboard box, you will see a row of columns of air. The paper columns keep the box safe while the air acts as a cushion. There are many types of corrugated cardboard that are made by combining variations of paper, heat, adhesives, and pressure.
There are different strengths of corrugated sheets, which are combined from one, two, or three layers or more of grooves and liners rated “A” with 3/8 “thick to” F “with 1/32” thick.
Single wall boxes – would be made from the sheet as is
Double-wall boxes: have two sheets glued together to make a box
Triple Wall Boxes – Have three sheets glued together to make a box
Corrugated cardboard boxes and structures available:
Standard – (RSC) – Regular Slotted Container – The classic standard box with 4 flaps that meet in the middle on both the top and the bottom.
Folder / (Book) Mailer – The ultimate mailing box for books, media, and literature, etc. Only one strip of tape is needed at the top center.
Custom die-cut: special closed ends with folding cap. The tape is only needed on the top edges.
5 custom panels – ideal for long and narrow items. Lay flat, wrap, and secure with tape or staples at the ends and sides.
Pad Sheet – Corrugated flat sheet that may or may not has markings. For a variety of uses, it is most commonly used as an additional layer of protection, to cover pallets.
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